Project area B: Design of Carnot Batteries

Flexible Inverse Design of Carnot-Batteries with Fluid Mixtures: A combined theoretical-experimental approach

Project content

Carnot batteries (CBs) store electrical energy as thermal exergy. Along discharging it is aimed to restore the electrical energy. For high efficiencies each part of the system must approach thermodynamic reversibility. Beside efficiency, also costs and further criteria will be important in future energy markets. In this project an inverse design of CBs using multi-component mixtures will be investigated and mathematically optimized, using detailed models for machines, heat exchangers, storages, and fluids. Selected points will be investigated experimentally, aiming to prove the validity of the models and their predictions. The project heavily relies on co-operations within the priority program 2403. Criteria for the inverse design will come from projects from energy systems analysis, and detailed features and correlations of the parts will be obtained from thermodynamics, heat transfer and termo-fluid machine projects.

The main hypothesis is that relatively simple cycles with co-optimized working fluid mixtures, and working conditions lead to a high enough degree in flexibility for an inverse design approach and meet the criteria formulated from energy systems analysis, like round trip efficiency per investment costs and given storage to power ratio for different temporal application-profiles, to meet the market needs and to evaluate the limits of Carnot batteries. The second main hypothesis is that actual thermodynamic models of CBs neglect too many details, like local properties, fluid dependent efficiencies, time dependencies, and the coupling effects so that their predictions suffer from large uncertainties, especially due to a lacking comparison with experiments. Here, it is expected that the results of this project will allow to assess the level of detail needed in models for good accuracy predictions and reliable inverse design.

At the end of this funding period, it is expected to have a CB model, which can be used for inverse engineering, and is experimentally validated at selected operation points.

Contact information

Professor Dr. Burak Atakan
Universität Duisburg-Essen
Institut für Energie- und Material-Prozesse (EMPI)
Lehrstuhl für Thermodynamik

Modelling of Carnot Batteries with Latent Thermal Energy Storages

Project content

The global objective of the project is to identify, model and simulate, and evaluate concepts for Carnot Batteries (CB) based on latent thermal energy storage (TES), which can compensate for the volatility of wind and solar electric power generation. Realistic operation scenarios will be defined and used as a basis, which in particular also include intermittent operation at partial load and variable operating states.

This global objective for the first three-year funding period will be achieved via an inverse approach in several steps, for which the following specific goals G1 to G6 are defined:

G1: Determination of operation scenarios for CBs with latent TES.

G2: Design and layout of the TES and derivation of simplified models of the TES that can be used in the CB overall system simulation.

G3: Identification of the essential parameters and understanding of their influence on the CB efficiency by systematic simulations based on an inverse approach.

G4: Derivation of specific parameter combinations that lead to favorable CB system configurations.

G5: Transparent quantification of losses in components and sub-processes applying an exergy analysis of the selected systems with a detailed model.

G6: Determination of the costs and the Technology Readiness Level (TRL) of the selected systems to be taken into account in a multi-criterial evaluation. 

Contact information

Professor Dr.-Ing. Peter Stephan
Technische Universität Darmstadt
Fachbereich Maschinenbau
Institut für Technische Thermodynamik

Ericsson Battery – Conception of an Ericsson Pumped Thermal Energy Storage System

Project content

In Carnot batteries, mainly Rankine or Brayton cycles have been used so far to realize heat supply and regeneration. In the proposed project, an Ericsson process will be targeted for the first time for cases where only the Rankine process has been considered so far. Therefore, this concept is called Ericsson battery. The background is that the Rankine cycle differs from the Carnot cycle, which leads to exergy losses. In heat pump mode, expansion losses, and in power generation mode, preheating losses dominate. In Carnot batteries, these have so far been countered by the use of an additional sensible heat storage. As an alternative, a cycle is now to be used instead, in which these types of losses do not occur. In principle, the Ericsson cycle is suitable for this purpose, but the technical implementations have not yet been successful so far, since the volumetric power density is low due to the gas used as the working fluid and the necessary heat transfer is low due to the lack of a phase change. For this reason, a new approach is being used, whose basic features have been developed at the Bitzer Chair of Refrigeration, Cryogenics and Compressor Technology in recent years. It is a Recuperative Two-Phase Cycle (RTPC), in which complete recuperation is enabled by the use of a zeotropic mixture with a highly nonlinear profile in the two-phase area. This cycle can adopt the shape of the Ericsson cycle, while still having the desired phase change. The goal is to use it in thermal electricity storage systems, resulting in a storage concept that is based only on latent heat storage and does not require additional sensible storage. In the proposed project, this concept will be investigated for the first time. For this purpose, the optimal cycle process parameters with the required working fluid mixtures have to be identified first. This requires a parallel optimization of process parameters, mixture components and mixture composition. As a result, the most important thermodynamic characteristics of the Ericsson battery are obtained, such as the ideal storage temperature and the specific heat flow. In the next step, the functionality of the mixture will be verified on a demonstrator, although the experiment is intended to represent only part of the desired overall process. The project is being carried out in cooperation with other partners. Thereby, energy-economical requirements (A) are received, methodical approaches (B) are integrated into the own calculation tools and requirements for necessary components (C) are passed on. In a final part, all theoretical and experimental findings will be used to quantify the potential of a technical implementation of the Ericsson battery. 

Contact information

Professorin Dr.-Ing. Christiane Thomas
Technische Universität Dresden
Institut für Energietechnik

Scalable virtual test bench for the integrated design and control of heat pumps and thermal storage in Carnot Batteries: Smooth

Project content

Energy storage is essential for decentralized energy markets with high penetration of energy from renewable sources. Therefore, it is necessary to include extensive electricity storage capacities at all scales. While electric batteries will be limited at large scale, Carnot Batteries are promising technologies with potential applications in urban energy systems. Carnot Batteries can be integrated into energy hubs. If there is a surplus of electricity from renewable energy sources, a Carnot Battery stores the surplus. However, due to the interactions between the components and their dynamic operation due to the fluctuations of renewables, the system's efficiency strongly depends on the design and operation. Assessing the economic feasibility of Carnot Batteries accurately requires integrated design approaches. An integrated design of the components and operating strategy already in the early design stages maximizes the potential of Carnot Batteries. This project (two funding phases) provides a fluid- and off-design dependent 1D-scalable virtual test bench that can be used for inverse system design and in-depth assessment.

The project identifies use cases for Carnot Batteries in urban energy systems in the first funding phase. Therefore, a simplified Carnot Battery model is integrated into an early-stage, open-source planning tool (EHDO). Based on the mathematical optimization of the design and schedule for the Carnot Battery, system requirements can be extracted. While focusing on the charging process, the project derives heat pumps, thermal storage, and controller requirements. Existing thermal storage models are reformulated and integrated into open-source simulation model libraries (AixLib/VCLib). These models are used in hardware-in-the-loop experiments. The experimental setup allows analyzing the interaction between a real heat pump with two different refrigerants and two different emulated thermal storage technologies at the lab scale. Based on experimental validation, a scalable virtual test bench will be set up.

The second funding phase scales up the virtual test bench to assess the optimal design and control at a lab scale and urban energy system scale. Therefore, the virtual test bench is extended by an off-design turbo compressor model. Using integrated design optimization, the design and control parameters are defined. The optimal control parameters are experimentally validated in the lab. In the last step, the extended and validated virtual test bench is scaled up to match the proposed design of the planning tool in funding phase one. The optimal operation schedule assumed by the planning tool is compared to the realistic operation shown by the virtual test bench. Based on potential deviations, new operational boundary conditions can iteratively be evaluated with EHDO. Therefore, the combination of EHDO and scalable virtual test bench pave the way towards economically feasible Carnot Batteries in urban energy systems.

Contact information

Professor Dr.-Ing. Dirk Müller
Rheinisch-Westfälische Technische Hochschule Aachen
E.ON Energy Research Center
Institute for Energy Efficient Buildings and Indoor Climate (EBC)

Dr.-Ing. Christian Vering
Rheinisch-Westfälische Technische Hochschule Aachen
E.ON Energy Research Center
Institute for Energy Efficient Buildings and Indoor Climate (EBC)